Polyster Braided Reinforced Silicone Hose
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Polyester Braided Reinforced Silicone Hoses from Tenchy emerge as vital components spanning diverse industries, including medical, pharmaceutical, food and beverage, automotive, aerospace, industrial, manufacturing, HVAC, and plumbing. Engineered for excellence, Tenchy’s hose is fortified with braided fibers, delivering unmatched flexibility, durability, and resistance. Its robustness against high temperatures, chemicals, UV rays, and ozone makes it indispensable.
Main Features of Tenchy's Polyester Reinforced Silicone Hose
- Platinum cured for the highest degree of purity
- Withstand extreme temperature, chemicals, ozone, radiation, UV, gases, moisture
- Able to use in vacuum environment, anti-breaking, and anti-kinking
- Durable and Reusable – able to withstand repeated sterilization
- Working temperature range: -40℃ to 180℃;
- Raw materials meet FDA requirements per FDA 21 CFR 177.2600 for use with food contact surfaces
Our reinforced silicone tubing melds high-quality polyester with superior elasticity silicone, finding extensive applications in food machinery and medical equipment. Notably, our silicone braided hose undergoes platinum curing, ensuring it remains odorless and tasteless – quintessential for the pharmaceutical industry and food grade silicone tubing suppliers.
The design of our silicone hose manufacturer ensures both inner and outer walls are flawlessly smooth, promoting an unhindered flow of materials and simplifying cleaning processes. This attention to hygiene and efficiency earmarks our hoses as ideal choices for Medical Grade Silicone Tubing.
Types of Braiding Techniques
Braided silicone hoses can be reinforced using different braiding techniques, including:
- Standard braiding: This technique involves braiding the silicone material with a single layer of fibers, providing excellent flexibility and durability.
- Multilayer braiding: This technique involves braiding the silicone material with multiple layers of fibers, providing increased strength and pressure resistance.
- Spiral braiding: This technique involves wrapping the silicone material with a spiral of fibers, providing excellent flexibility and durability.
- Flat braiding: This technique involves braiding the silicone material with flat fibers, providing increased strength and pressure resistance.
- Knitted braiding: This technique involves knitting the silicone material with fibers, providing excellent flexibility and durability.
Basic Information of Braided Polyester Silicone Pipe
- Production process: silicone extrusion + polyster weaving
- Fabric material: Polyester
- Inner wall: transparent and smooth
- Outer wall: transparent and smooth
- Color: Clear or customized
- Inner diameter range 1-90mm
- Diameter tolerance 0.1-0.5mm
- Standard length: 20 meters/bag
- Sample period: 1-2 days(3-5 days for customized tubing)
- Daily capacity: 1,000 meters
- MOQ: 100 meteres
Considerations Before Use
Our braided silicone tubing encompasses flexibility with durability and can be sterilized via CIP, SIP, ray sterilization, or autoclave, packaged individually in PE bags for utmost cleanliness. The smooth inner wall stands against adsorption and supports thorough rinsing for low-pressure or high-temperature sterilization systems up to 120°C.
Physical Properties
Hardness Liner | 70±5A |
Hardness Cover | 60±5A |
Tensile strength | >8.5MPa |
Elongation at break | >320% |
Tear resistance (tear strength) | >25KN/m |
Britle temperature | -40°C (-40 ℉) |
Maximum Operating Temperature | 180°C (356 ℉) |
Specification of Polyester Braided Flexible Silicone Hose
Item Code | ID | OD | Min. Bend Radius Inch | Working Pressure | Burst Pressure | |||||
(mm) | (inch) | (mm) | (inch) | (mm) | (inch) | (Bar) | Psi | (Bar) | (Psi) | |
RFSB-003 | 3.18 | 1/8’’ | 9.00 | 0.354 | 12.7 | 1/2’’ | 13.8 | 200 | 41.4 | 600 |
RFSB-005 | 5.00 | 3/16’’ | 11.00 | 0.433 | 25.4 | 1.00’’ | 11.7 | 170 | 35.1 | 509 |
RFSB-006 | 6.35 | 1/4’’ | 13.20 | 0.519 | 38.1 | 1-1/2’’ | 9.3 | 135 | 27.9 | 405 |
RFSB-009 | 9.52 | 3/8’’ | 16.60 | 0.654 | 57.15 | 2-1/4’’ | 7.0 | 101 | 21.0 | 305 |
RFSB-012 | 12.70 | 1/2’’ | 20.30 | 0.799 | 70.00 | 2-3/4’’ | 5.7 | 82 | 17.1 | 248 |
RFSB-015 | 15.87 | 5/8’’ | 24.50 | 0.965 | 82.55 | 3-1/4’’ | 4.3 | 62 | 12.9 | 187 |
RFSB-022 | 22.20 | 7/8’’ | 27.90 | 1.099 | 145 | 5-3/4’’ | 3.3 | 47 | 9.9 | 144 |
RFSB-025 | 25.40 | 1.00’’ | 34.50 | 1.358 | 157 | 6-1/4’’ | 3.0 | 43 | 9.0 | 131 |
RFSB-031 | 31.75 | 1-1/4’’ | 40.8 | 1.606 | 204 | 8.00’’ | 2.3 | 34 | 6.9 | 100 |
Applications of Polyster Braided Reinforced Silicone Hose
- Peristaltic pump
- Food and beverage transmission,such as milk and dairy products, beer and wine, and soft drinks.
- Dairy products
- Pharmaceutical,such as drug delivery systems, surgical equipment, and bioprocessing.
- Cosmetic
- Beverage bottle filling
- Chemical feeding
- Fermentation tank
- Physical Properties
- Automotive and aerospace industries, such as engine cooling systems, fuel and oil lines, and hydraulic systems.
- Industrial and manufacturing industries, such as chemical processing, water treatment, and pneumatic systems.
- HVAC and plumbing industries, such as air conditioning systems, water supply lines, and drainage systems.
Factors to Consider When Choosing Braided Silicone Hoses
- Temperature range: The temperature range of the hose should be compatible with the application’s temperature requirements.
- Pressure rating: The pressure rating of the hose should be compatible with the application’s pressure requirements.
- Hose diameter and length: The hose diameter and length should be compatible with the application’s flow rate and space requirements.
- End fittings and connections: The end fittings and connections should be compatible with the application’s plumbing and mechanical requirements.
- Regulatory compliance: The hose should comply with regulatory standards, such as USP Class VI criteria, European Pharmacopoeia standards, and FDA regulations.
- Repeated steam sterilization or long-term exposure to high temperature or high pressure, the wall of hose will eventually become viscous, and it must be replaced at this time.
- Pay attention to the selection of joints and clamps. Sharp pagoda-shaped joints and metal clamps may pierce the hose wall and cause the hose to rupture, especially when handling high pressure.
- Braided reinforced silicone tube cannot be used for body transplantation and continuous steam application
Maintenance and Care of Braided Silicone Hoses
To ensure the longevity and reliability of braided silicone hoses, proper maintenance and care should be observed, including:
- Inspection and testing: The hose should be inspected and tested regularly for signs of wear, tear, and damage.
- Cleaning and sterilization: The hose should be cleaned and sterilized regularly to prevent contamination and ensure hygiene.
- Storage and handling: The hose should be stored and handled properly to prevent damage and prolong its lifespan.
- Replacement and repair: The hose should be replaced or repaired immediately if signs of wear, tear, or damage are detected.
Conclusion
As a pioneering silicone tubing manufacturer, Tenchy spearheads innovation across crucial sectors. Our braided silicone hoses bring forth remarkable flexibility, durability, resistance to harsh conditions, and compliance with food and medical standards, solidifying our commitment to unmatched quality and service.
With Tenchy, selecting the right silicone braided hose pipe is key to achieving superior performance and reliable functionality in various applications. Looking ahead, Tenchy is poised to redefine the limits of silicone braided tubing, charting a course toward groundbreaking achievements and broadened application possibilities.